AS9100 Quality System for Aviation, Space and Defense

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Efficient QMS™ - Road-Warrior Grade


Typical Expenses for QMS Registration

Download Typical Schedule to achieve QMS Certification (MS Word)

Click here for insight to the responsibilities of a quality manager.

The AS9100 quality plan for aviation, space and defense is very effective for controlling critical business operations.

The AS9100 quality plan was created to support the aviation, space and defense industries. A significant goal of the AS9100 aerospace quality plan is to adopt a process-oriented method of management. The AS9100 aviation quality control system emphasizes the importance of:

Upgrade Kit, $127

Starter Kit, $127

Bare Minimum Kit, $197

Lean Kit, $297.

Comprehensive AS9100C Kit, $397.

The Comprehensive QMS kit has more documents because of lessons-learned and continuous improvement opportunities that we've encountered over a significant time (30 years with the most demanding Customers on the planet). The additional forms and work instructions help to present a mature quality management system that increases credibility to earn more points from Customers - more points usually means more business. Your desire to demonstrate for your Customers that your business goes the extra mile is well served by the Comprehensive QMS kit.

The Lean AS9100C Quality Management System kit does not contain the "Value-Added" documents that are in the complete kit. The lean AS9100C kit is designed to enable startup businesses and Companies to quickly earn their QMS pedigree.

At-PQC™ is an "open-book" website where you can research the entire content of all demonstration documents, which means you will never take a chance and guarantees you will make a well-informed decision about the right quality plan for your project. Better yet, tailor your AS9100 quality plan to display your business name and logo because the documents you download immediately after a transaction are fully editable in your MS Word or OpenOffice software program. If you can't find what you're looking for, please contact us for assistance.




Upgrade to AS9100C Kit from AS9100B, $127

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All the documents necessary to comply with revision AS9100C.

If you're Company is already certified to revision B of AS9100 then you only need a few documents to achieve conformance to the latest revision of the AS9100 aviation, space and defense standard.

Browse Demo AS9100B to AS9100C Upgrade Kit with the following Username and Password: logo

The Kit contains all documents listed below.

Quality Manual
Changes in Rev C (in download)
Conformance Checklist (in download)
Contract Review Forms
Internal Auditor Training (slides in download)
Introduction to QMS (in download)
Risk Analysis Form
Risk Analysis Work Instruction (value added)
Risk Assessment Critical Elements
Risk Identification Checklist
Risk Mitigation and Planning Procedure
Risk Status Report

Upgrade to AS9100C Kit from AS9100B, $127

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Starter AS9100C Kit for Aviation, Space and Defense, $127

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Kit contains quality manual, conformance checklist, management planning and employee orientation tools.

Browse Demo AS9100 Starter Kit with the following Username and Password: logo

The Kit contains all documents listed below.

Quality Manual
Changes in Rev C (in download)
Conformance Checklist (in download - compliant with AS9101D)
Action Item
Action Plan
Impact Analysis
Internal Audit Schedule
Internal Auditor Training (slides in download)
Introduction to QMS (in download)
Management Process
Management Meeting Report
Process Orientation Checklist
QMS System Overview (in download)
Value-Added Metrics (in download)

Compliance to the AS9100 standard supports certification to Nadcap requirements (National Aerospace and Defense Contractors Accreditation Program).

Starter AS9100C Kit for Aviation, Space and Defense, $127

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At-PQC™ AS9100C aviation quality control system demonstration documents are WYSIWYG; that is, what you see is precisely what you receive in editable MS Word format, and we don't impose restrictive DRM User-limitations. Please feel free to use our documents for your AS9100C quality plan according to our license terms and conditions.

At-PQC™ is an "open-book" website that enables you to research the entire content of all demonstration documents, which means you will never take a chance with our products and guarantees you will make a well-informed decision about the right products for your project. If you can't find what you're looking for, please contact us for assistance.




AS9100 Quality Plan Bare Minimum Aviation, Space and Defense Kit, $197

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The Bare Minimum AS9100 Kit is useful for businesses that don't want any more documents than absolutely necessary to achieve compliance or certification.

Click on the following link to evaluate the contents of the bare minimum kit, which you can use in your business operation according to license terms and conditions.

If your Company's goal is to register your quality program, consider purchasing the SAE sponsored document to support your project. Visit the SAE website to learn more about the standards (your Registrar will probably give you the standard with contract):
SAE Sponsored AS9100 Quality System Standard
SAE Sponsored AS9101 Quality System Assessment

Browse Demo AS9100 Bare Minimum Kit with the following Username and Password: logo

The Kit contains all documents listed below.

MANUAL AND PROCEDURES

QMS-00 Manual
QMS-01 Document Control
QMS-02 Configuration Management
QMS-03 Records Control
QMS-04 Management Process
QMS-05 Responsibilities Authorities
QMS-06 Training Program
QMS-07 Proposal Development and Contract Review
QMS-08 Purchasing
QMS-08-1 Purchase Order Review
QMS-09 Receiving
QMS-10 Manufacturing
QMS-11 Shipping
QMS-12 Internal Auditing
QMS-13 Corrective and Preventive Action
QMS-14 Control of Nonconforming Product
QMS-15 Calibration
QMS-16 Definitions and Abbreviations
QMS-17 Design and Development
QMS-18 Risk Mitigation and Planning
QMS Introduction (for training)

FORMS AND WORK INSTRUCTIONS

8-Step Implementation in download
5S in download
Bulletin (for documenting temporary deviation from specification)
Calculated Risk Release
Calibration Reference Only Tag
Calibration Seal
Calibration System Forms
Contract Review Forms
Corrective Action Request
Customer Perception Survey in download
Customer Satisfaction Survey
Design Review Form (work instruction in download)
Dimensional Analysis Form (alternate styles in download)
Engineering Order Form (change control form)
Inspection Instruction (form to detail onsite inspections)
Inspection Record (form to record results of onsite inspections)
Inspection Report (revise as required to summarize onsite performance)
Inspection Summary (alternate style in download)
Internal Audit Form
Internal Auditor Training (slides in download)
Management Meeting Report
Nonconformance Report, RFS (other styles in download)
Property Certification from Supplier
Property Control Tag
Property Management Log
Property Record
QC Tags
Receiving Inspection Instructions
Receiving Inspection Record
Receiving Log
Risk Analysis Form
Risk Analysis Work Instruction
Risk Assessment, Critical Elements
Risk Identification Checklist and Charter Register
Risk Status Report
Schedule to QMS Registration
Shelf Life Expiration Log
Supplier Evaluation (demonstrate control of Suppliers)
Supplier Performance Rating (mail-in form)
Supplier Performance Rating (mail-in spreadsheet form)
Supplier Requirements (flowdown to Suppliers)
Supplier Rating Cover Letter (mail-merge list in download)
Supplier Survey
Systems Assessment compliant with AS9101D in download
Training Certificate (alternate style in download)
Training Log
Training Matrix (for QMS procedures)
Training Orientation Request
Training Program Progress Report (in download)
Trend Chart, Customer Satisfaction Chart, Grand Avg
Trend Chart, Customer Satisfaction Chart, Individual
Validation-Verification Form

AS9100 Quality Plan Bare Minimum Aviation, Space and Defense Kit, $197

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Lean AS9100C Aviation, Space and Defense Quality Plan Kit, $297

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The Lean version of the AS9100C quality system kit does not contain the "Value-Added" documents that are in the comprehensive kit.

Click on the following link to evaluate the contents of the lean AS9100 quality plan kit, which you can use in your business operation according to license terms and conditions.

Browse Demo AS9100 Lean Kit with the following Username and Password: logo

Kit contains all documents listed below.

MANUAL AND PROCEDURES

QMS-00 Manual
QMS-01 Document Control
QMS-02 Configuration Management
QMS-03 Records Control
QMS-04 Management Process
QMS-05 Responsibilities Authorities
QMS-06 Training Program
QMS-07 Proposal Development and Contract Review
QMS-08 Purchasing
QMS-08-1 Purchase Order Review
QMS-09 Receiving
QMS-10 Manufacturing
QMS-11 Shipping
QMS-12 Internal Auditing
QMS-13 Corrective and Preventive Action
QMS-14 Control of Nonconforming Product
QMS-15 Calibration
QMS-16 Definitions and Abbreviations
QMS-17 Design and Development
QMS-18 Risk Mitigation and Planning
QMS Introduction (for training)

FORMS AND WORK INSTRUCTIONS

8-Step AS9100 Quality System Implementation in download
5S in download
Action Item
Action Plan
Bulletin (for documenting temporary deviation from specification)
Calculated Risk Release
Calibration Reference Only Tag
Calibration Seal
Calibration System Forms
Certificate of Compliance-1
Certificate of Conformance-2
Compliance Matrix-1
Compliance Matrix-2
Contract Review Forms
Corrective Action Request
Customer Perception Survey in download
Customer Satisfaction Survey
Daily Receiving Log
Design Review Form (work instruction in download)
Dimensional Analysis Form (other styles in download)
ECP (Engineering Change Proposal, Mil-Spec)
Engineering Order Form (EO, Commercial, change control form)
Final Inspection Tag
First Article Inspection, Generic (AS9102 compliant procedure and forms in download)
First Article Instructions
First Piece Inspection Report
Good Material Dot, Peel-and-Stick
Good Material Tag, Dock-to-Stock
Good Material Tag
Information Request
Inspection Instruction (form to detail onsite inspections)
Inspection Record (form to record results of onsite inspections)
Inspection Report (revise as required to summarize onsite performance)
Inspection Summary (optional style in download)
Inspector Stamp Log
Internal Audits in Download:
Corrective and Preventive Action
Design and Development
Internal Auditing
Management
Manufacturing
Proposal Development / Contract Review
Purchasing
Receiving
Shipping
Internal Audit Form
Internal Audit Schedule
Internal Auditor Training Slides in download
Management Meeting Report
Nonconformance Report, RFS (other styles in download)
Packing Slip (CofC)
Policy Handout in download
Procedure Template-1 (form to document project requirements)
Procedure Template-2
Procedure Template-3
Process Orientation Checklist
Production Inspection Record-1
Production Inspection Record-2
Property Certification from Supplier
Property Control Tag
Property Management Log
Property Record
Purchase Order
Purchase Requisition
QC Tags-1
QC Tags-2
QC Tags-3
Receiving Inspection Instructions
Receiving Inspection Record
Receiving Log
Request for Change
Returned Goods Disposition Form
RFW-RFD, Commercial (request for waiver-deviation)
RFW-RFD, Mil-Spec
Risk Analysis Form
Risk Analysis Work Instruction
Risk Assessment, Critical Elements
Risk Identification Checklist and Charter Register
Risk Status Report
Routing Ticket-1
Routing Ticket-2, Peel-and-Stick template
Routing Ticket-3, Peel-and-Stick template
Routing Ticket-4
Schedule to QMS Registration
Shelf Life Expiration Log
Shipping Log
Supplier Evaluation (demonstrate control of Suppliers)
Supplier Performance Rating (mail-in form)
Supplier Performance Rating (mail-in spreadsheet form)
Supplier Requirements (flowdown to Suppliers)
Supplier Rating Cover Letter (mail-merge list in download)
Supplier Survey
Systems Assessment compliant with AS9101D in download
Training Certificate-1
Training Certificate-2
Training Log
Training Matrix (for QMS procedures)
Training Orientation Request
Training Program Progress Report (included in download)
Trend Chart, Customer Satisfaction Chart, Grand Avg
Trend Chart, Customer Satisfaction Chart, Individual
Validation-Verification Form
Withhold Tag
Work Instruction-1 (form to detail onsite work activities)
Work Instruction-2
Work Instruction-3
Work Instruction-4
X-Bar & R Chart
Zero Acceptance Number Sampling Plan (standalone table in download)

Lean AS9100C Aviation, Space and Defense Quality Plan Kit, $297

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Click on the above links to evaluate the contents of the lean AS9100 compliant Kit, which you can use in your business operation according to license terms and conditions.




Comprehensive AS9100C Aviation, Space and Defense Quality Plan Kit, $397

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The comprehensive kit contains all the documents listed in the Lean AS9100 Kit plus the following "Value Added Forms and Work Instructions". The comprehensive kit is for mature business operations that consistently use lessons-learned and key measurements to continuously improve, which needs a few more procedures and forms to accomplish than the Lean AS9100 kit.

AS9100 is more comprehensive than ISO 9001, which adds pages to the quality manual and additional procedures and forms to implement quality system functions like risk management. ISO 9001 does not require policies for risk management.

ISO 9001 Kit

Click on the following link to evaluate the contents of the additional documents in the comprehensive AS9100 quality program kit, which you can use in your business operation according to license terms and conditions.

The Comprehensive Kit contains all documents listed in the Lean AS9100 kit plus those shown below. Use the following Username and Password to open demos.

Browse Demo AS9100 Comprehensive Kit with the following Username and Password: logo

The Kit contains all documents listed below.

VALUE ADDED FORMS and WORK INSTRUCTIONS

Authorization to Ship (alternate style in download)
Certificate of Origin (alternate style in download)
Certificate of Test (alternate style in download)
Chemical ID Tag
Configuration Audit
Data List, Drawing Tree
Drawing Template, Size "A"
General Requirements
Impact Analysis
Invoice and Packing Slip
Job Sheet
Material Certification (alternate style in download)
Metrics
Product Release Record (alternate style in download)
Request for Change
Requisition for Stock Controlled Goods (Materials)
Risk Assessment for Cloud Computing
Validation of Tools and Molds
Validation Plan
Variation Management of Key Characteristics (in download)
Warranty Product Review Report
Warranty Service Review Report

Comprehensive AS9100C Aviation, Space and Defense Quality Plan Kit, $397

Add Comprehensive AS9100 kit to Cart | View Cart

The comprehensive kit contains all the documents listed in the Lean AS9100 Kit plus "Value Added Forms and Work Instructions".

Click on the above links to evaluate the contents of the additional documents in the comprehensive AS9100 quality plan kit, which you can use in your business operation according to license terms and conditions.

If you desire to register your QMS you will need to purchase the SAE sponsored document to support your project - please visit the SAE website to purchase the AS9100 and AS9101 standards (your Registrar will probably give you these docs with contract):
http://www.sae.org/technical/standards/AS9100C
http://www.sae.org/technical/standards/AS9101D




Quality Manager Responsibilities:

The Quality Manager is responsible for the administration of the Quality Plan and has the authority to manage all work affecting quality. The Quality Manager will provide leadership for the development, implementation, communication and maintenance of quality system policies and procedures for the Company according to the approved quality system. A primary goal is to achieve a high degree of joint ownership of quality and compliance strategies with all of the major operational stakeholders in the Company while addressing regulatory requirements in an effective, timely and responsible manner.

Responsibilities:

Qualifications:

Skills:



The quality manager should be familiar with management tools for problem solving, process management and various metrics. Quality managers use problem solving tools to determine root causes and suggest solutions from various perspectives using data to make decisions.

Problem solving tools include:

  1. The Seven Quality Tools using Pareto charts, cause and effect diagrams, flowcharts, control charts, check sheets, scatter diagrams and histograms.
  2. Basic management and planning tools using Affinity diagrams, tree diagrams, process decision program charts, matrix diagrams, interrelationship digraphs, prioritization matrices and activity network diagrams.
  3. Process improvement tools using root cause analysis, PDCA, six sigma DMAIC model, failure mode and effects analysis and statistical process control.
  4. Innovation and creativity tools using creative decision making and problem solving techniques that include brainstorming, mind mapping, lateral thinking, critical thinking and design for six sigma.
  5. Cost of Quality using prevention, appraisal, internal and external failure costs to suggest ways and means to improve the bottom line.

Process management tools include:

  1. Planning and setting goals
  2. Establishing controls
  3. Monitoring and measuring performance
  4. Documentation
  5. Cycle-time reduction
  6. Waste elimination
  7. Theory of constraints for local vs system optimization and physical vs policy constraints that affect throughput
  8. Elimination of special causes of variation
  9. Maintaining improvements
  10. Continuous improvement
  11. Process mapping
  12. Flowcharting
  13. 5 S's
  14. Just in time
  15. Kanban
  16. Value streams

Measurement, assessment and metric tools include:

  1. Goal-question-metric modeling to identify when, what and how to measure projects and processes
  2. Sampling techniques when appropriate
  3. Statistical analysis to measure central tendency, dispersion and types of distributions to monitor processes and make data oriented decisions
  4. Trend and pattern analysis to assess data-sets, graphs and charts for various cyclic, seasonal and environment trends and pattern shifts
  5. Theory of variation to identify common and special causes of variation
  6. Process capability using Cp and Cpk indices
  7. Reliability and validity measurement theories using content, construct and criterion types of measures
  8. Qualitative assessments using anecdotal feedback, observations and focus group output instead of objective measurements
  9. Survey analysis interpretation

Additional quality manager skills include:

  1. Customer relationship management to ensure partnerships and alliances
  2. Energizing internal Customers to improve products, processes and services
  3. Identification and prioritization of Customer needs and expectations using tools such as Voice of the Customer, House of Quality, Quality Function Deployment, focus groups and Customer surveys
  4. Measurement of Customer satisfaction and loyalty using complaints, surveys, interviews, warranty data, value analysis and corrective actions
  5. Conflicting requirement resolution and management of resources



Upgrade AS9100C Kit | Starter AS9100C Kit | Lean AS9100C Kit | Comprehensive AS9100C Kit

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User Conditions |

Typical Expenses for QMS Registration | ISO 9001:2000 vs ISO 9001:2008




Here's how At-PQC™ can help you?

  1. Download editable documents for your project anytime...
  2. Tailor the editable documents to display your information...
  3. ...move-on to your next priority!

At-PQC™ demo documents are WYSIWYG, that is, what you see in our demonstration documents is precisely what you receive in editable format. This guarantees a well-informed decision for your quality improvement project. Documents can be downloaded immediately upon completion of an online transaction or selections can be delivered by email upon receipt of your purchase order at our fax number 719-573-4205.

At-PQC™ shares a commitment and passion to continuously improve. Our most sincere desire is to make a significant and positive difference in the lives of practitioners and business leaders that are responsible for the success of their business. At-PQC™ is committed to providing the highest possible level of technical documents for the support of quality improvement projects. We believe in the unlimited potential for continuous improvement and we're prepared to support any improvement project that you can imagine - welcome to At-PQC™.